PMC Automotive - Melfi
PMC Automotive

Totally automated process control for automobile bodywork components

Production cycle efficiency, strict compliance with delivery times, accurate quality control of process and product, focused and motivating management of human resources at all levels. These are just a few of the principles that govern the daily occurrences and ongoing evolution of activities at PMC Automotive, based in the industrial area that has grown up around one of the main Italian factories of the FCA (Fiat Chrysler Automobiles) group: Melfi.

The renewed FCA business plans and the prospects for significant manufacturing recovery led the shareholders of the two groups to join forces and buy up some old factories in the vicinity of major production sites, transforming them into operational units for supplying vehicle body components.

A completely renovated factory
Carlo Mandirola was the man responsible for developing, launching and calibrating the activities of the new factory:

“The recent restructuring and conversion of this manufacturing site has allowed us to introduce new production technologies, managerial processes and quality assurance systems, and to aim for top level efficiency and competitiveness aligned with modern WCM (World Class Manufacturing) logic. Our production focuses on a few of the important components of the vehicle body – specifically the side frames, the wheel arches and the load-bearing structure of the windshield on the two new vehicle models (Jeep Renegade and Fiat 500X) produced by FCA at the Melfi site. For these, we focused on the development of methods, systems and production logistics to achieve streamlined and lean production.”

The factory is highly automated in all the production phases with the greatest technological value. It is almost completely robotised, with machines performing repetitive tasks that require high repeatability to guarantee the necessary quality of performance...

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